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  • Fasion

    With the support of a flexible supply chain, there is less waste and higher efficiency

    With the rapid change in user preference and the prevalence of e-commerce livestreaming, the traditional supply chain that handles logistics in single and large batches can no longer cope with the current situation. Severe homogenization, inventory backlogs, difficulties in capital turnover, and failure to respond to the inventory of returned goods have all become stubborn problems the clothing supply chain currently faces. In textile production with a high degree of collaboration, the traditional supply chain often causes waste of production and resources due to situations in a single process.

    Fasion

    With the support of a flexible supply chain, there is less waste and higher efficiency

    With the rapid change in user preference and the prevalence of e-commerce livestreaming, the traditional supply chain that handles logistics in single and large batches can no longer cope with the current situation. Severe homogenization, inventory backlogs, difficulties in capital turnover, and failure to respond to the inventory of returned goods have all become stubborn problems the clothing supply chain currently faces. In textile production with a high degree of collaboration, the traditional supply chain often causes waste of production and resources due to situations in a single process.

    How does Damon ensure fast development of the footwear and clothing industries

    • Conveying of Boxes and Hangers

      Save a huge amount of manual handling in warehouses to effectively improve work efficiency.

    • Order and Shipment Sorting

      Core technologies and equipment performance of the system have reached the world-class advanced level.

    • High-density Storage

      Smart storage devices can respond quickly, and deal with returned goods and order cache.

    • Intelligent Handling

      Being high-speed and flexible, it can reduce manual handling and flexibly respond to production changes.

    Business Challenges

    • A great variety of shoes and clothes are of different sizes, raising high requirements for picking.

    • Fluctuations in shipments and changes in category SKUs are large.

    • Multi-channel and multi-scenario compatibility is required.

    • New products and out-of-season products need to be handled during the peak and off-peak seasons.

    • Returned and replaced products need to be handled and followed up.

    Our Superiority

    • Improve the smoothness between production processes and effectively reduce waiting.

    • The expandable modular design can achieve optimal solutions.

    • Customize solutions to meet the needs of efficient upstream and downstream supply chains.

    • Mature and reliable technologies, and low maintenance costs.

    • Stable performance, with an extremely low error rate in sorting.

    Case Study

    BELLE

    Industry: Fashion

    Location: Tongzhou, Beijing

    Area:

    CABBEEN GROUP

    Industry: Fashion

    Location: Quanzhou, Fujian

    Area: 114,000 square meters

    Client Profile 

    Belle is a major corporation in the domestic footwear industry, ranking first in terms of sales of women's footwear in China for 12 consecutive years. It occupies a leading position among global footwear retailers. As the top brand of women's footwear in China, Belle provides consumers with fashionable, elegant and easy-to-style footwear products through its retail network of nearly 20,000 footwear and sports clothing direct-sale stores in about 300 cities in China

    Challenges for the Project

    Belle's Beijing Logistics Center covers orders from all stores and e-commerce platforms in North China. There are tens of thousands of SKUs for footwear, clothing and accessories in the warehouse. These goods of various sizes need to pass through the "intelligent hub"—sorting and conveying system of the logistics center every time they enter and exit the warehouse. It is difficult for ordinary sorting equipment to handle goods with such a large difference in size

    Solution

    Damon has planned and designed a cross-belt sorting solution featuring "one vehicle, two belts" for the project. While guaranteeing accurate sorting, the project offers the processing capacity of sorting as many as 12,000 pieces/hour, which is significantly higher than the efficiency of other domestic sorting products. It can double the sorting capacity in the same floor area


    Client Profile 

    Cabbeen Fashion was founded in 1997 by Mr. Cabbeen, the winner of the highest award of local fashion design, the "Jinding" or Golden Thimble Award. With its personalized fashion positioning and persistence and dedication to original design, it has become a leader in China's fashion menswear industry today. Cabbeen stores and online shopping malls continue to provide customers with international fashion sense. With the vision of "building a global fashion brand representing Chinese culture", Cabbeen constantly leads the pursuit of a life of exquisite taste

    Challenges for the Project

    Cabbeen Fashion requires modularization of equipment according to the size of goods, adjustment of different sizes of outer packaging cartons/turnover boxes used for goods of different sizes, and personalized customization of the system load. The conveying and sorting weight ranges from 0.5kg to 30kg. In addition, due to low recognition of clothing in plastic bag packaging, the code cannot be read. The original sorter's cart moves up and down during the rotation of the loop line, so the photoelectricity received needs to avoid it and thus cannot detect the presence of thin clothing. The resulting failure in sorting clothing and other problems need to be solved

    Solution 

    In this project, Damon has planned cross-belt sorters and a conveyor line of about 1 km, including 521 box belt conveyors. Damon has also designed conveying line confluence, goods packaging protection, sorting traffic balance and other processes. The sorting center is equipped with spiral elevators, stainless steel workbenches, maintenance platforms, etc. A distributed code scanning/complement solution is adopted for the package supply area, which has optimized the detection of thin clothing and greatly improved the sorting recognition rate. Confluence of universal ball workbenches has been newly added in the review packing area. WCS guarantees reliable operation of the system

    Application Effects

    After the project is put into operation, the maximum conveying and sorting capacity of the main line can reach 1,500 cartons/hour, while the cross-belt single-side lead-in area has a capacity of 7,000 parcels/hour, and the capacity of each manual lead-in station is 1,350 parcels/hour. The project has realized automatic, rapid and accurate sorting of a large number of orders to greatly improve work efficiency and shorten the time of processing goods. It avoids manual sorting error and saves manpower, and meets the high requirements for fast in and fast out and rapid turnover of goods, effectively guaranteeing daily distribution for stores

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