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  • Intelligent Manufacturing

    Industry 4.0 is approaching

    Industrial production is now moving towards industry 4.0, and Damon is capable of designing optimal solutions for enterprises that center on WMS. Owning a full set of production supply with automatic sorting, warehousing and delivery, Damon carries out an overall design according to different service scenarios and requirements to complete the entire operation process covering the warehousing and delivery of materials from storage and supply of materials for production in distribution centers and logistics centers.

    Intelligent Manufacturing

    Industry 4.0 is approaching

    Industrial production is now moving towards industry 4.0, and Damon is capable of designing optimal solutions for enterprises that center on WMS. Owning a full set of production supply with automatic sorting, warehousing and delivery, Damon carries out an overall design according to different service scenarios and requirements to complete the entire operation process covering the warehousing and delivery of materials from storage and supply of materials for production in distribution centers and logistics centers.

    How does Damon assist in stepping into the industry 4.0 era

    • Conveying of Materials and Finished Goods

      Use a variety of light and heavy conveying and handling equipment to connect various production processes, to improve production efficiency and reduce losses.

    • Customized Solutions

      Customize solutions for automated production logistics according to the characteristics of various manufacturing industries.

    • High-density Storage

      Save space and improve area effectiveness to help companies save storage costs.

    • Intelligent Handling Robots

      Being high-speed and flexible, it reduces manual handling, lowers costs and improves efficiency.

    Business Challenges

    • Comply with the trends of industry 4.0 and IoT to offer real-time interconnection of production logistics automation.

    • Interact with the entire manufacturing execution system (MES) on a real-time basis to reduce the digital divide.

    • Modular and intelligent manufacturing, and real-time scheduling and allocation of logistics and storage.

    • Highly flexible supply chain management for coping with future production changes.

    • System processing capabilities that exceed client expectations and intelligent equipment maintenance capabilities.

    Our Superiority

    • Customize personalized solutions for clients to effectively improve production logistics efficiency.

    • Cover automated warehousing, handling, stacking, and picking.

    • Improve clients' intelligent manufacturing level through advanced IoT technologies and the cloud-based data platform.

    • Monitor product quality in the whole process through automatic material tracking and identification.

    • Efficient, automatic, and highly flexible with both cost and efficiency improved.

    Case Study

    ASD

    Industry: Intelligent manufacturing

    Location: Wenling, Zhejiang

    Area: Over 400,000 square meters

    Client Profile

    ASD is a world-leading manufacturer in the industry of cooking utensils. Founded in 1978 and listed at Shenzhen Stock Exchange in 2010, ASD focuses on industrial investment and involves small kitchen appliances and other related businesses. In the future, it will achieve a huge production capacity of 40 million sets per year. As a Chinese national cooking utensils brand, ASD is a national inspection-free enterprise for the export of stainless steel products, and has won many honors, including an export brand recommended by China Chamber of Commerce for Import and Export of Machinery and Electronic Products (CCCME), the top ten enterprises in China's light industry, China's quality integrity enterprise, etc

    Challenges for the Project

    Upgrading is a test of the support of the system and the mastery of digital and informatization capabilities. The reshaping and optimization of the supply chain process, including how to cooperate with the production plan, is also a challenge for the factory. The factory has also raised the corresponding requirements for the supply rhythm of related accessories with intelligent production scheduling by the system. In addition, with the rising labor costs and increasing difficulty in recruiting workers, ASD wishes to reduce the labor intensity of employees while increasing production capacity and ensuring product quality through upgrade in the directions of automation and intelligence

    Solution

    The project has built a pallet conveyor line of nearly 3 kilometers to achieve perfect connection with the stereoscopic warehouse and stacker system. More than 40 box and pallet elevators have realized vertical transportation between the floors of the factory. Materials are transported between each factory through the internal corridors to achieve intelligent handling, and the fast in and fast out of finished products. The project has improved the turnover efficiency and time efficiency, as well as reduced manual labor intensity and work space. It is connected with the AGV and the dismantling and stacking robot systems to achieve a high degree of automation

    Application Effects

    ASD's production capacity and profits have significantly improved. Today, the production capacity of the Wenling factory has reached 40 million sets per year, which is far larger, nearly three times more than the initial designed production capacity. The overall rework and scrap rate has been reduced by about 30% compared to the past. The strength and stability of the equipment and the support of the system are fully capable of supporting such massive production capacity. Damon solutions have greatly reduced the distance and intensity of manual transport, and helped ASD fulfill its non-stop and non-landing intelligent manufacturing requirements

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